Customized grinding media ball Production Line Solution
Turnkey Project Services for Building Your Own Grinding Ball Plant
Solution Overview
Looking to set up your own grinding media ball manufacturing plant?
Qasim Grinding Ball Group offers full-package, customized solutions for
building cast Grinding ball production lines. From process planning to equipment
supply, installation, and technical training, we help partners worldwide establish
reliable and high-efficiency grinding media production capabilities.
With over 18 years of in-house production experience and 70,000 tons/year of
our own output, we understand what makes a grinding ball factory successful — and we’
re here to help you build it.
What’s Included in Our Turnkey Solution
Plant Layout Design
Based on your site area, expected output, and manpower
2D/3D layout drawing with production flow plan
Custom Equipment Configuration
Automatic molding lines (shell mold or sand-coated iron mold)
Melting furnace (medium frequency)
Heat treatment lines (quenching, tempering)
Lab testing instruments (spectrometer, hardness tester, impact tester, etc.)
Sand system, shot blasting machine, packaging line
Capacity Planning
Solutions available from 5,000 tons/year to 100,000 tons/year
Single or multi-line configuration with flexible expansion options
Installation & Commissioning
On-site engineer support for foundation, setup, and calibration
Remote guidance & documentation for all operations
Operator Training & SOP Support
Training on molding, pouring, heat treatment, testing, and maintenance
Operating manuals, safety checklists, and QC forms provided
After-Sales Service & Spare Parts
Long-term support from our technical team
Quick replacement of critical components
Upgrade suggestions based on production feedback
Custom Options by Customer Type
| Client Type | Solution Focus |
| New Grinding Ball Plan | Full-line setup from ground zero |
| Mining Company | On-site casting for mine self-supply |
| Cement Group | Local grinding media manufacturing unit |
| EPC/Contractor | Equipment + layout + documentation |
| Regional Distributor | Build factory for supply and resale |
Key Parameters We Customize
| Parameter | Options |
| Output Capacity | 5,000 – 100,000 tons/year |
| Ball Size Range | 17mm – 150mm |
| Alloy Type | High Cr / Medium Cr / Low Cr / Custom |
| Furnace Size | 0.5T, 1T, 1.5T, 2T, or customized |
| Heat Treatment System | Gas or electric heating, batch or continuous |
| Testing Package | Basic (HRC) or Complete (HRC + impact + structure) |
Proven Export Project Locations
Burkina Faso · Saudi Arabia · India · Kazakhstan · Vietnam · Congo · Peru
Sample Configuration: 30,000 Tons/Year Line
1× 1.5T medium frequency induction furnace
2× automatic sand-coated iron mold lines
1× gas quenching + tempering furnace
1× sand mixer & reclamation system
1× lab test station (spectrometer, hardness, drop ball tester)
1× packaging unit (iron drum + jumbo bag)
Total required area: approx. 3,000–4,000m2
Labor: 10–14 operators per shift
Why Choose Qasim as Your Partner
19 patented technologies in grinding ball casting & heat treatment
Full in-house production experience and feedback
Equipment already proven in 70,000-ton/year real operation
Turnkey guidance — not just machines, but full process support
Reliable export packaging, delivery, and installation support
Ready to Build Your Grinding Ball Plant?
Let’s talk about your vision, your goals, and how we can help.
We will prepare a full proposal, layout plan, and cost analysis for you.
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[Request a Customized Proposal →]
[Schedule a Video Consultation →]
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Email: [email protected]
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